Manufacturing Execution Systems: Mes Monitoring

What is a Manufacturing Execution System (MES) | Siemens Software

MES, which stands for Manufacturing Execution Systems are, software systems that ensure quality and efficiency are incorporated into and enforced proactively and systematically throughout the manufacturing process. MES-Systems connect real production information from different plants, sites, and vendors and interact seamlessly with equipment, controllers, and enterprise business systems. As a result, total control, visibility, and manufacturing optimization of production and processes across the company are achieved.

As innovation accelerates, so does change in flow manufacturing, increasing variability and putting additional strain on operations to maintain high quality levels. Even with clear strategic business aims, manufacturers must be able to make quick, informed judgments in fast-changing operating settings.

  • MES monitoring and synchronise manufacturing processes across globally spread plants, and connect them to the business in real-time for optimal efficiency.
  • MES also give the genuine feedback required to quick identification and fix issues for continuous product and process improvement, as well as process optimization.
  • The paperless manufacturing helps to reduce the scrap and eliminates paperwork errors and redundant checks.
  • MES System enables the modelling as well as the modification of complex processes, as well as their immediate implementation.

A strong MES Monitoring model can handle a wide range of manufacturing industries and processes – the MES can handle very complicated process workflows, large volume automated data collection, make to order, discrete assembly, batch process, rolled goods, and more. Production execution systems are utilised in a variety of batch, discrete and continuous process manufacturing industries, such as semiconductor, medical devices, electronics, automotive, plastics, pharmaceuticals, aerospace, metals, and others.

The software manufacturing with a super flexible platform, that adapts to the users’ business without the usage of bespoke code and has an open SOA architecture for ease of interaction with enterprise applications and shop floor automation.

MES Systems, offer a variety of long-term and short-term benefits, as well as strategic and tactical advantages, such as faster time to volume, greater yields, fewer operating costs, and increased compliance.

Beneficial Aspects MES

  • Remove non-value-added activity.
  • Increase the visibility and control across the manufacturing supply chain in real time.
  • Standardize and enforce processes across all sites in a proactive and systematic manner.
  • Increase the speed of trace analysis, root cause diagnosis, and problem resolution.
  • Quality at a lower cost
  • Improve the product quality and introduce new designs on a regular basis.
  • Make operational and strategic decisions based on the facts.
  • Total command over your manufacturing function.

Why MES, different than ERP?

  1. How is Data Collected and Delivered?

Another distinction is the manner in which reporting is given. Reports for a MES system are available in real–time. An ERP system provides a broad report over a specific time period, such as hours, days, months, or years.

  • Integration of Systems

MES systems are typically connected directly into machines on the manufacturing floor, allowing data to be sent instantly. ERP systems, on the other hand, are not incorporated into devices. It is instead incorporated as software that interacts with business programmes such as CRMs or Customer Relationship Management and the marketing tools.

  • Usefulness

As previously stated, ERP and MES systems fulfil distinct functions in manufacturing operations. An ERP system is primarily concerned with scheduling and quantitative analysis, whereas MES oversees the actual shop–floor processes and operations of your production line in real–time.